Organic Fertilizer Production Line

Common Organic Fertilizer Raw Materials
1. Livestock Manure
– Chicken Manure: High nitrogen content, fast acting, but needs to be fully decomposed to avoid burning plants.
– Pig Manure: Balanced in organic matter and nutrients, commonly used as an organic fertilizer material.
– Cow Manure: High fiber content, decomposes slowly, suitable for mixing with high-nitrogen materials.
– Sheep Manure: High nutrient content, with a moderate fertilizing effect.

2. Industrial By-products
– Brewer’s Spent Grain: The residue left after brewing, rich in organic matter and nitrogen.
– Sugar Factory Residues: Such as bagasse and beet pulp, high in carbon content.
– Food Processing Waste: Includes by-products like soy pulp, fruit pulp, starch residue, etc., easy to degrade and nutrient-rich.

3. Agricultural Waste
– Crop Straw: Such as corn, wheat, rice straw, etc., rich in cellulose and organic matter.
– Fruit Shells and Pulp: Such as peanut shells, coconut shells, sugarcane residue, etc., high carbon-to-nitrogen ratio, suitable for adjusting the carbon-nitrogen ratio in composting.
– Waste Vegetables and Fruits: Such as spoiled vegetable leaves, fruit peels, etc., easy to degrade, but care should be taken with the high moisture content.

4. Urban Organic Waste
– Kitchen Waste: Rich in organic matter and nutrients, but should be separated from oils and impurities.
– Sludge: Sewage treatment plant sludge, must be free of heavy metal contamination.
– Garden Waste: Such as fallen leaves, pruned tree branches, etc., high in carbon content.

5. Other Raw Materials
– Mushroom Residue: The waste substrate after mushroom cultivation, rich in organic matter.
– Oilseed Cakes: Such as soybean cake, rapeseed cake, etc., high in nitrogen, making them high-quality organic fertilizer raw materials.
– Seaweed: Rich in minerals and growth hormones, suitable for producing high-end organic fertilizers.

Raw Material Proportion Principles
1. Carbon-to-Nitrogen Ratio (C/N) Adjustment
– The ideal carbon-to-nitrogen ratio is 25:1~30:1.
– High-carbon materials (e.g., straw, wood chips) should be mixed with high-nitrogen materials (e.g., livestock manure, soybean cake) to balance the C/N ratio.

2. Moisture Control
– The moisture content of the materials should be controlled between 50% and 60%. Too high or too low moisture will affect the fermentation process.

3. PH Adjustment
– During fermentation, the pH should be maintained between 6.5 and 8.5. Lime or acidic substances can be added to adjust the pH.

4. Addition of Fermentation Microorganisms
– Adding microbial agents (such as *Bacillus subtilis*, *Actinomycetes*, etc.) can accelerate the fermentation process and improve the composting efficiency.

• Environmental Friendliness

  • Utilizes organic waste materials (e.g., manure, crop residues, food waste) to produce fertilizers, helping to recycle waste and reduce environmental pollution.

• Energy Efficiency

  • Many modern production lines are designed to minimize energy consumption, such as using energy-efficient drying and granulation equipment.

• Automated Control

  • Advanced control systems (PLC systems) are used for automation, which helps in precise monitoring and controlling of parameters like temperature, humidity, and material flow. This leads to consistent product quality.

• Customizable Fertilizer Formulations

  • The production line can accommodate different formulations, allowing manufacturers to produce fertilizers with specific nutrient compositions to meet various agricultural needs.

• High-Quality Granulation

  • The line uses high-performance granulation equipment (like rotary drum granulators or disc granulators) to form uniform, durable, and easily transportable fertilizer granules.

• Moisture Control

  • The drying and cooling equipment ensures the fertilizer has the ideal moisture content, preventing clumping and ensuring long shelf life.

• Low Pollution and Odor Control

  • Through the use of advanced composting technology (such as aerobic fermentation), organic fertilizer production lines help reduce the emission of harmful gases and unpleasant odors.

• Flexible Capacity

  • Production lines can be scaled up or down depending on the desired output, offering flexibility for small-scale or large-scale production.

• High Efficiency and Yield

  • These lines are designed to minimize waste and maximize output by optimizing each stage of the production process, from composting to granulation.

• Minimal Labor Requirements

  • Due to automation, a reduced workforce is required, which helps cut down on labor costs and increases overall productivity.

• Advanced Drying and Cooling Systems

  • Rotary dryers and cooling machines ensure the granules are dried to the correct moisture content and then cooled for easy handling and storage.

• Sustainability

  • The entire production process is focused on sustainability by using renewable organic resources and reducing chemical use in fertilizers.

• Technical Strength

  - The company was founded in 2005 and has been focusing on the research and development and manufacturing of organic fertilizer equipment for 20 years. It has built a 40,000m large-scale organic fertilizer equipment production base, using advanced granulation, drying and screening technologies to improve production efficiency and product quality.

  - A self-operated import and export enterprise with more than 80 professional engineers worldwide, serving more than 100 countries and regions around the world, 5,000+ customer service cases, 10 processing centers, 3 laser cutting machines, and more than 60 equipment of various types.

  - Maintaining long-term and extensive cooperation with many scientific research institutes and universities, with a professional R&D team, it can continuously optimize equipment performance according to market demand.

• Equipment Quality

  - High-strength wear-resistant materials, carbon steel Q235/Alloy are selected to ensure that the equipment is durable and reduce maintenance costs.

  - Adopting intelligent control systems to improve the level of production automation and reduce manual dependence.

  - ISO, CE, SGS international certification

• Production capacity

  - With large-scale production capacity, it can meet different production capacity requirements (small, medium and large production lines).

  - A full range of equipment models, suitable for the production of various types of fertilizers such as organic fertilizer, compound fertilizer, biological fertilizer, water-soluble fertilizer, liquid fertilizer, etc.

• Customized service

  - Personalized design can be provided according to customer needs, including production capacity, site layout, environmental protection standards, etc.

  - Provide a complete set of production line solutions, including equipment selection, installation and commissioning, technical training, etc.

  

• Price advantage

  - Direct factory supply, reducing the middleman link, and the price is more competitive.

  - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

• After-sales service

  - Direct factory supply, reducing the middleman link, and the price is more competitive.

  - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.