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Chicken Manure Fertilizer Production Line

E-Catalog
  • Capacity: 1.0-20.0 t/h
  • Material: carbon steel Q235/Alloy
  • Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
  • Final Product Shape: powder, granular (sphere, cylinder, etc.)
  • Applicable Industries: agricultural planting, animal husbandry, food processing, environmental protection, landscaping, organic fertilizer trading,etc.
process
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  • Key Equipment Key Equipment
  • Process Flow Process Flow
  • Raw Materials Raw Materials
  • Features display Features display
  • Cost Analysis Cost Analysis
  • Our Advantages Our Advantages
  • Composting Equipment
    • Compost Turner: Used for turning chicken waste to accelerate decomposition.
    • Aerobic Fermentation Tank: Provides an environment for aerobic fermentation.

  • Crushing Equipment
    • Crusher: Used to crush large organic raw materials into smaller pieces.

  • Mixing Equipment
    • Mixer: Combines different organic materials thoroughly to create a uniform mixture.

  • Granulation Equipment
    • Granulator: Converts the mixed materials into granular form. There are different types of granulators, such as the disc granulator, rotary drum granulator, and pan granulator.

  • Drying and Cooling Equipment
    • Rotary Dryer: Reduces the moisture content of the granulated fertilizer.
    • Cooling Machine: Cools down the fertilizer after drying.

  • Packaging Equipment
    • Packing Machine: Packages the finished fertilizer into bags for sale or distribution.

  • Palletizing Equipment
    • Palletizing Machine: Stack and arrange fertilizer bags efficiently on pallets. It improves packaging efficiency, reduces labor costs, and enhances storage and transportation convenience.

Primary Raw Material:

 

1.Chicken Manure – The main ingredient, rich in nitrogen, phosphorus, and potassium.

 

Supplementary Materials (Optional for Optimization):

 

2.Crop Straw or Sawdust – Helps balance the carbon-to-nitrogen (C/N) ratio and improves aeration.

3.Rice Husk or Peat – Improves texture and moisture absorption.

4.Microbial Inoculants (Beneficial Bacteria or Fungi) – Speeds up decomposition and enhances nutrient availability.

5.Zeolite or Clay Minerals – Helps in odor control and moisture regulation.

6.Phosphate Rock Powder or Bone Meal – Enhances phosphorus content.

7.Potassium Sulfate or Wood Ash – Increases potassium levels.

8.Molasses – Acts as a carbon source to boost microbial activity.

9.Lime or Gypsum – Regulates pH levels and reduces ammonia volatilization

  • Environmental Friendliness

    • Utilizes chicken waste to produce fertilizers, helping to recycle chicken farm waste and reduce environmental pollution.
  • Energy Efficiency

    • Many modern production lines are designed to minimize energy consumption, such as using energy-efficient drying and granulation equipment.
  • Automated Control

    • Advanced control systems (PLC systems) are used for automation, which helps in precise monitoring and controlling of parameters like temperature, humidity, and material flow. This leads to consistent product quality.
  • Customizable Fertilizer Formulations

    • The production line can accommodate different formulations, allowing manufacturers to produce fertilizers with specific nutrient compositions to meet various agricultural needs.
  • High-Quality Granulation

    • The line uses high-performance granulation equipment (like rotary drum granulators or disc granulators) to form uniform, durable, and easily transportable fertilizer granules.
  • Moisture Control

    • The drying and cooling equipment ensures the fertilizer has the ideal moisture content, preventing clumping and ensuring long shelf life.
  • Low Pollution and Odor Control

    • Through the use of advanced composting technology (such as aerobic fermentation), organic fertilizer production lines help reduce the emission of harmful gases and unpleasant odors.
  • Flexible Capacity

    • Production lines can be scaled up or down depending on the desired output, offering flexibility for small-scale or large-scale production.
  • High Efficiency and Yield

    • These lines are designed to minimize waste and maximize output by optimizing each stage of the production process, from composting to granulation.
  • Minimal Labor Requirements

    • Due to automation, a reduced workforce is required, which helps cut down on labor costs and increases overall productivity.
  • Advanced Drying and Cooling Systems

    • Rotary dryers and cooling machines ensure the granules are dried to the correct moisture content and then cooled for easy handling and storage.
  • Sustainability

    • The entire production process is focused on sustainability by using renewable organic resources and reducing chemical use in fertilizers.

The cost of a fertilizer production line mainly includes the following aspects

The cost of each production line varies depending on production capacity, degree of automation, and specific needs. Fill in the form below and we will provide you with an accurate quote!

  • Equipment investment: core equipment such as crushing, mixing, granulation, drying, screening, and packaging.
  • Raw material costs:organic or chemical raw materials, additives, etc.
  • Labor costs:wages of workers, technicians, and managers.
  • Energy consumption:electricity, fuel (water, coal, natural gas, etc.)
  • Maintenance and depreciation: equipment repair, replacement of parts, etc.
  • Packaging and transportation: packaging materials, logistics costs.
  • Environmental protection and compliance:environmental protection equipment, emission management costs.

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    • Technical Strength

      - The company was founded in 2005 and has been focusing on the research and development and manufacturing of organic fertilizer equipment for 20 years. It has built a 40,000m large-scale organic fertilizer equipment production base, using advanced granulation, drying and screening technologies to improve production efficiency and product quality.

      - A self-operated import and export enterprise with more than 80 professional engineers worldwide, serving more than 100 countries and regions around the world, 5,000+ customer service cases, 10 processing centers, 3 laser cutting machines, and more than 60 equipment of various types.

      - Maintaining long-term and extensive cooperation with many scientific research institutes and universities, with a professional R&D team, it can continuously optimize equipment performance according to market demand.

    • Equipment Quality

      - High-strength wear-resistant materials, carbon steel Q235/Alloy are selected to ensure that the equipment is durable and reduce maintenance costs.

      - Adopting intelligent control systems to improve the level of production automation and reduce manual dependence.

      - ISO, CE, SGS international certification

    • Production capacity

      - With large-scale production capacity, it can meet different production capacity requirements (small, medium and large production lines).

      - A full range of equipment models, suitable for the production of various types of fertilizers such as organic fertilizer, compound fertilizer, biological fertilizer, water-soluble fertilizer, liquid fertilizer, etc.

    • Customized service

      - Personalized design can be provided according to customer needs, including production capacity, site layout, environmental protection standards, etc.

      - Provide a complete set of production line solutions, including equipment selection, installation and commissioning, technical training, etc.

      Customized service
    • Price advantage

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

    • After-sales service

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

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      Leave Your Message

      If you're interested in the product, please submit your requirements and contacts and then we will contact you in two days. We promise that all your informations won't be leaked to anyone.