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Static Batching Machine

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  • Capacity: 1-6t/h
  • Material: Carbon steel Q235/Alloy
  • Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
  • Final Product: mixed materials
  • Applicable Industries: fertilizer production
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  • Introduction Introduction
  • Parameters Parameters
  • Working Principle Working Principle
  • Features display Features display
  • Cost Analysis Cost Analysis
  • Our Advantages Our Advantages

The Fertilizer Static Batching Machine is specialized equipment used for accurate proportioning and batching of multiple raw materials in fertilizer production. Unlike dynamic batching, which works continuously, static batching systems weigh materials one batch at a time, making them ideal for processes where high precision and controlled mixing are critical. It’s commonly used in compound and organic fertilizer production lines, where precise formulations ensure consistent fertilizer quality.

  • Material Storage: Different raw materials are stored in individual hoppers or silos.
  • Batch Weighing: Each material is individually weighed according to the set formula using load cells or weighing systems.
  • Proportional Control: The system accurately batches each component, releasing precise amounts into the weighing hopper.
  • Discharge and Mixing: Once all materials have been weighed and batched, they are discharged into a mixer or next processing stage for blending.
  • Automation Control: The system uses a PLC (Programmable Logic Controller) to automate and monitor the batching process, ensuring accurate execution of each recipe.
  • High Precision Batching
    Ensures accurate weight control for each raw material, maintaining formula consistency and improving product quality.

  • Stable and Reliable Operation
    Designed for static batching, which allows for precise measurement without the impact of material flow fluctuations.

  • Easy to Operate
    User-friendly PLC control system automates the batching process, reducing manual labor and minimizing human error.

  • Cost-Effective for Small and Medium Production Lines
    Ideal for batch-wise operations, particularly in fertilizer plants with lower production volumes requiring flexibility.

  • Versatile Applications
    Suitable for various raw materials, including powders, granules, and small particles, commonly used in fertilizer and feed industries.

  • Modular Design
    Multiple hoppers can be configured to meet different batching requirements, supporting complex formulations.

  • Improved Product Quality Control
    Ensures consistent product quality by maintaining strict control over ingredient proportions, reducing variability in the final product.

  • Low Energy Consumption and Maintenance
    Efficient design with low power requirements and minimal maintenance needs make it a reliable choice for long-term operation.

  • Adaptability to Automation Systems
    Can be integrated into fully automated production lines, enhancing production efficiency and reducing operating costs.

The cost of a fertilizer production line mainly includes the following aspects

The cost of each production line varies depending on production capacity, degree of automation, and specific needs. Fill in the form below and we will provide you with an accurate quote!

  • Equipment investment: core equipment such as crushing, mixing, granulation, drying, screening, and packaging.
  • Raw material costs:organic or chemical raw materials, additives, etc.
  • Labor costs:wages of workers, technicians, and managers.
  • Energy consumption:electricity, fuel (water, coal, natural gas, etc.)
  • Maintenance and depreciation: equipment repair, replacement of parts, etc.
  • Packaging and transportation: packaging materials, logistics costs.
  • Environmental protection and compliance:environmental protection equipment, emission management costs.

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    • Technical Strength

      - The company was founded in 2005 and has been focusing on the research and development and manufacturing of organic fertilizer equipment for 20 years. It has built a 40,000m large-scale organic fertilizer equipment production base, using advanced granulation, drying and screening technologies to improve production efficiency and product quality.

      - A self-operated import and export enterprise with more than 80 professional engineers worldwide, serving more than 100 countries and regions around the world, 5,000+ customer service cases, 10 processing centers, 3 laser cutting machines, and more than 60 equipment of various types.

      - Maintaining long-term and extensive cooperation with many scientific research institutes and universities, with a professional R&D team, it can continuously optimize equipment performance according to market demand.

    • Equipment Quality

      - High-strength wear-resistant materials, carbon steel Q235/Alloy are selected to ensure that the equipment is durable and reduce maintenance costs.

      - Adopting intelligent control systems to improve the level of production automation and reduce manual dependence.

      - ISO, CE, SGS international certification

    • Production capacity

      - With large-scale production capacity, it can meet different production capacity requirements (small, medium and large production lines).

      - A full range of equipment models, suitable for the production of various types of fertilizers such as organic fertilizer, compound fertilizer, biological fertilizer, water-soluble fertilizer, liquid fertilizer, etc.

    • Customized service

      - Personalized design can be provided according to customer needs, including production capacity, site layout, environmental protection standards, etc.

      - Provide a complete set of production line solutions, including equipment selection, installation and commissioning, technical training, etc.

      Customized service
    • Price advantage

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

    • After-sales service

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

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      Leave Your Message

      If you're interested in the product, please submit your requirements and contacts and then we will contact you in two days. We promise that all your informations won't be leaked to anyone.