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Introduction
Parameters
Working Principle
Features display
Cost Analysis
Our Advantages
The Sodium Carbonate Double Roller Extrusion Granulator is a specialized dry granulation equipment designed to process sodium carbonate powder into uniform, dense granules. It utilizes mechanical pressure to compact the material without the need for water or binders, making it ideal for moisture-sensitive materials like sodium carbonate. This type of granulator is widely used in chemical, detergent, and industrial applications, as well as in environmental protection industries where sodium carbonate is used for processes such as gas treatment or water softening.
| Model | DZJ-1.0 | DZJ-1.5 | DZJ-2.0 | DZJ-2.5 | DZJ-3.0 | DZJ-4.0 | DZJ-2.0-II | DZJ-2.5-II |
| Capacity(t/h) | 0.8-1.5 | 1-2 | 1.5-2.5 | 1-1.5 | 2.5-3.5 | 3-5 | 1.2-1.5 | 1.3-1.8 |
| Motor power (kW) | 11 | 18.5 | 22 | 22 | 30 | 37 | 15*2 | 18.5*2 |
| Mould size(mm) | Φ151-220 | Φ151-300 | Φ186-300 | Φ245-220 | Φ200-400 | Φ250-400 | Φ186-300 | Φ242-220 |
| Material moisture content (%) | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 |
| Product size (mm) | 2-10 | 2-10 | 2-10 | 2-10 | 2-10 | 2-10 | 2-10 | 2-10 |
| Body Size LWH(mm) | 1430*750*1350 | 1560*800*1580 | 1560*800*1580 | 1700*1000*1670 | 1960*980*1760 | 1960*980*1760 | 2170*1000*1850 | 2050*1000*1890 |
| Head Size LWH(mm) | 750*550*385 | 840*550*385 | 940*520*400 | 810*610*440 | 1040*660*435 | 1040*620*440 | 950*500*635 | 820*610*700 |
Feeding
Dry sodium carbonate powder with a controlled moisture content (usually less than 5%) is fed into the hopper.
Compaction and Forming
The material passes between two counter-rotating rollers that apply high pressure. The roller surfaces are equipped with specific molds or cavities designed to shape the material.
Granulation Process
Under pressure, sodium carbonate particles are compressed into dense sheets or ribbons. The mechanical force bonds the particles together without needing water or additional adhesives.
Granule Sizing
The compacted sheets are then broken, cut, and sized into uniform granules through a granulating system.
Screening and Recycling
The granules are screened to ensure uniformity. Oversized or undersized materials are returned to the feeding system for re-granulation.
Dry Granulation, No Drying Needed
No need for water or drying processes, making it highly energy-efficient and ideal for moisture-sensitive materials like sodium carbonate.
Environmentally Friendly
The process produces no wastewater and no emissions, ensuring a clean and eco-friendly production environment.
High Granule Strength and Density
Produces dense, strong granules that are resistant to dust generation and easy to handle, transport, and store.
Energy-Saving and Cost-Effective
Lower energy consumption compared to traditional wet granulation methods. It reduces production costs by eliminating the drying phase.
Simple Structure and Easy Maintenance
Compact design with user-friendly operation and minimal maintenance requirements.
Customizable Granule Shape and Size
Rollers can be customized to produce various shapes (flat, pillow, oval) and sizes to meet specific application needs.
Wide Application Range
In addition to sodium carbonate, the machine can process other powdered materials like ammonium sulfate, potassium chloride, and various chemical raw materials.
Consistent Granulation Efficiency
Achieves high granulation rates (up to 90%) with minimal material wastage, improving overall production efficiency.
The cost of each production line varies depending on production capacity, degree of automation, and specific needs. Fill in the form below and we will provide you with an accurate quote!
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- The company was founded in 2005 and has been focusing on the research and development and manufacturing of organic fertilizer equipment for 20 years. It has built a 40,000m large-scale organic fertilizer equipment production base, using advanced granulation, drying and screening technologies to improve production efficiency and product quality.
- A self-operated import and export enterprise with more than 80 professional engineers worldwide, serving more than 100 countries and regions around the world, 5,000+ customer service cases, 10 processing centers, 3 laser cutting machines, and more than 60 equipment of various types.
- Maintaining long-term and extensive cooperation with many scientific research institutes and universities, with a professional R&D team, it can continuously optimize equipment performance according to market demand.
- High-strength wear-resistant materials, carbon steel Q235/Alloy are selected to ensure that the equipment is durable and reduce maintenance costs.
- Adopting intelligent control systems to improve the level of production automation and reduce manual dependence.
- ISO, CE, SGS international certification
- With large-scale production capacity, it can meet different production capacity requirements (small, medium and large production lines).
- A full range of equipment models, suitable for the production of various types of fertilizers such as organic fertilizer, compound fertilizer, biological fertilizer, water-soluble fertilizer, liquid fertilizer, etc.
- Personalized design can be provided according to customer needs, including production capacity, site layout, environmental protection standards, etc.
- Provide a complete set of production line solutions, including equipment selection, installation and commissioning, technical training, etc.
- Direct factory supply, reducing the middleman link, and the price is more competitive.
- The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.
- Direct factory supply, reducing the middleman link, and the price is more competitive.
- The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.
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The Mexican Fertilizer Line Was Successfully Installed
Our fertilizer production equipment has been successfully delivered to Australia without any damage.
Zhengzhou Shunxin Engineering Equipment Co., Ltd. is the leading brand of fertilizer equipment in China. The company is an environmentally-friendly high-tech enterprise specializing in the research and manufacture of organic fertilizer and compound fertilizer equipment.
Read MoreJinhua Road, Shangjie District, ZhengZhou City, China
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