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Cat Litter Disc Granulator

E-Catalog
  • Capacity: 0.02-6 t/h
  • Material: Carbon steel Q235/Alloy
  • Final Product Shape: Granular cat litter
  • Applicable Industries: Pet products industry, animal food processing, environmental protection, recycling & waste management,etc.
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  • Introduction Introduction
  • Parameters Parameters
  • Working Principle Working Principle
  • Features display Features display
  • Cost Analysis Cost Analysis
  • Our Advantages Our Advantages

The Cat Litter Disc Granulator, also known as a Pan Granulator, is a specialized machine used for the production of high-quality cat litter granules. It processes raw materials like bentonite, zeolite, clay, and other absorbent powders into uniform, round pellets. These granules are used in cat litter products due to their excellent absorbency, odor control, and ease of use. The disc granulator is popular in the pet product industry because of its simple structure, low cost, and efficient granulation process.

Model Diameter of Disc(mm) Edge Height(mm) Rotary Speed(r/min) Motor Power (kw) Capacity (t/h) Redueer Model Dimensions(mm)
SXYZ-500 500 200 32 0.55 0.02-0.05 BWY0-43-0.55 650x600x800
SXYZ-600 600 280 33.5 0.75 0.05-0.1 BWY0-43-0.55 800x700x950
SXYZ-800 800 200 21 1.5 0.1-0.2 XWD4-71-1.5 900x1000x1100
SXYZ-1000 1000 250 21 1.5 0.2-0.3 XWD4-71-1.5 1200x950x1300
SXYZ-1200 1200 250 21 1.5 0.3-0.5 XWD4-71-1.5 1200x1470x1700
SXYZ-1500 1500 300 21 3 0.5-0.8 XWD5-71-3 1760x1500x1950
SXYZ-1800 1800 300 21 3 0.8-1.2 XWD5-71-3 2060x1700x2130
SXYZ-2000 2000 350 21 4 1.2-1.5 XWD5-71-4 2260x1650x2250
SXYZ-2500 2500 450 14 7.5 1.5-2.0 ZQ350 2900x2000x2750
SXYZ-2800 2800 450 14 11 2.0-3.0 ZQ350 3200x2200x3000
SXYZ-3000 3000 450 14 11 2.0-4.0 ZQ350 3400x2400x3100
SXYZ-3600 3600 450 13 18.5 4.0-6.0 ZQ400 4100x2900x3800
  • Feeding: Raw powder materials (e.g., bentonite or other clumping agents) are fed into the granulation disc.
  • Spraying & Moistening: A liquid binder (often water) is sprayed evenly onto the materials to adjust moisture content and facilitate granulation.
  • Granulation Process: As the inclined disc rotates, centrifugal force and gravity cause the moist material particles to roll along the disc’s surface. These particles gradually adhere and form into round granules.
  • Granule Growth and Discharge: Granules increase in size as they roll and agglomerate. Once they reach the desired size, they roll out from the edge of the disc and are collected.
  • Drying & Cooling: After discharge, the granules are typically dried and cooled to achieve the required strength and moisture content.
  • Uniform and Round Granules
    Produces consistent, spherical cat litter granules that have excellent clumping and absorbent properties.

  • Adjustable Granule Size
    The size of the granules can be controlled by adjusting the disc tilt angle, rotation speed, and moisture content.

  • High Granulation Efficiency
    Achieves a granulation rate of over 90%, reducing material waste and improving production output.

  • Simple Operation and Maintenance
    Easy to operate with a user-friendly interface. Its simple structure allows for convenient cleaning and maintenance.

  • Energy Saving and Cost-Effective
    Requires less power and has a low investment cost, making it suitable for both small and large-scale cat litter manufacturers.

  • Durable and Corrosion-Resistant
    The disc is lined with corrosion-resistant and wear-resistant materials, ensuring long service life and reliable performance.

  • Eco-Friendly Production
    Efficiently processes natural raw materials into eco-friendly cat litter products that are safe for pets and easy to dispose of.

The cost of a fertilizer production line mainly includes the following aspects

The cost of each production line varies depending on production capacity, degree of automation, and specific needs. Fill in the form below and we will provide you with an accurate quote!

  • Equipment investment: core equipment such as crushing, mixing, granulation, drying, screening, and packaging.
  • Raw material costs:organic or chemical raw materials, additives, etc.
  • Labor costs:wages of workers, technicians, and managers.
  • Energy consumption:electricity, fuel (water, coal, natural gas, etc.)
  • Maintenance and depreciation: equipment repair, replacement of parts, etc.
  • Packaging and transportation: packaging materials, logistics costs.
  • Environmental protection and compliance:environmental protection equipment, emission management costs.

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    • Technical Strength

      - The company was founded in 2005 and has been focusing on the research and development and manufacturing of organic fertilizer equipment for 20 years. It has built a 40,000m large-scale organic fertilizer equipment production base, using advanced granulation, drying and screening technologies to improve production efficiency and product quality.

      - A self-operated import and export enterprise with more than 80 professional engineers worldwide, serving more than 100 countries and regions around the world, 5,000+ customer service cases, 10 processing centers, 3 laser cutting machines, and more than 60 equipment of various types.

      - Maintaining long-term and extensive cooperation with many scientific research institutes and universities, with a professional R&D team, it can continuously optimize equipment performance according to market demand.

    • Equipment Quality

      - High-strength wear-resistant materials, carbon steel Q235/Alloy are selected to ensure that the equipment is durable and reduce maintenance costs.

      - Adopting intelligent control systems to improve the level of production automation and reduce manual dependence.

      - ISO, CE, SGS international certification

    • Production capacity

      - With large-scale production capacity, it can meet different production capacity requirements (small, medium and large production lines).

      - A full range of equipment models, suitable for the production of various types of fertilizers such as organic fertilizer, compound fertilizer, biological fertilizer, water-soluble fertilizer, liquid fertilizer, etc.

    • Customized service

      - Personalized design can be provided according to customer needs, including production capacity, site layout, environmental protection standards, etc.

      - Provide a complete set of production line solutions, including equipment selection, installation and commissioning, technical training, etc.

      Customized service
    • Price advantage

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

    • After-sales service

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

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      Leave Your Message

      If you're interested in the product, please submit your requirements and contacts and then we will contact you in two days. We promise that all your informations won't be leaked to anyone.