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Fish Protein Water-Soluble Fertilizer Production Line

E-Catalog
  • Capacity: 1.0-20.0 t/h
  • Material: stainless steel
  • Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)
  • Final Product Shape: liquid
  • Applicable Industries: agriculture, horticulture, fisheries, organic fertilizers, environmental protection,etc.
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  • Key Equipment Key Equipment
  • Process Flow Process Flow
  • Raw Materials Raw Materials
  • Features display Features display
  • Cost Analysis Cost Analysis
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1. Fish Protein Extractor

  • Purpose: Extracts protein from fish by breaking down the fish tissues and separating proteins, oils, and other nutrients. This can be done using enzymatic hydrolysis, acid hydrolysis, or other extraction methods.
  • Function: To produce a concentrated fish protein solution for further processing.

2. Hydrolysis Reactor

  • Purpose: Used to break down fish proteins into smaller peptides and amino acids through a controlled chemical reaction (typically with acid or enzymes).
  • Function: Converts the fish into a bioavailable, water-soluble form.

3. Mixing Tank

  • Purpose: A large vessel where the fish protein extract is blended with other raw materials such as water, trace elements, and nutrients.
  • Function: To ensure uniform mixing of all ingredients and to prepare a consistent solution.

4. Filtration System

  • Purpose: Removes solid residues and impurities from the liquid fish protein extract.
  • Function: Ensures a clear, high-quality liquid fertilizer free from any particulate matter.

5. Evaporator (Optional)

  • Purpose: Concentrates the fish protein solution by removing excess water.
  • Function: Increases the concentration of the active ingredients (fish protein), making the final product more potent.

6. Homogenizer

  • Purpose: Breaks down large particles into smaller, uniform sizes for better consistency and easier application.
  • Function: Helps in achieving a uniform texture, ensuring the liquid fertilizer is easily soluble in water.

7. Mixing and Homogenizing Pump

  • Purpose: Circulates the solution through the mixing tank or homogenizer to achieve the desired consistency.
  • Function: Ensures continuous blending and efficient mixing of all components in the liquid solution.

8. Automatic Filling Machine

  • Purpose: Fills the liquid fertilizer into containers such as bottles, barrels, or tanks.
  • Function: To package the liquid fertilizer efficiently for distribution.

9. Storage Tank

  • Purpose: Holds the liquid fertilizer before it is packaged or shipped.
  • Function: Ensures safe storage of the final product, maintaining its quality until distribution.

10. Pumps and Piping System

  • Purpose: Transports liquid from one stage of the production line to another.
  • Function: Moves the raw materials and final product through the different processes of extraction, mixing, filtration, and packaging.

11. Cooling System

  • Purpose: Cools down the liquid fertilizer after certain stages, such as evaporation or hydrolysis.
  • Function: Helps maintain product integrity and prevent spoilage.

12. Control System

  • Purpose: Monitors and controls the entire production line process.
  • Function: Ensures each stage operates efficiently, and the final product meets quality standards.

  • Fish Meal: Ground fish or fish by-products (like fish trimmings, bones, and scales) that are rich in proteins, oils, and essential nutrients.
  • Fish Hydrolysates: Fish proteins broken down into simpler peptides and amino acids through enzymatic or acid hydrolysis.
  • Water: Used as the solvent to dissolve and carry the nutrients, allowing for easy application.
  • Microbial Inoculants: Beneficial microbes like bacteria and fungi that can enhance nutrient release or improve soil health.
  • Trace Minerals: Additional minerals (such as calcium, magnesium, iron, and zinc) that are sometimes added to improve the fertilizer’s efficacy.
  • Acid or Alkaline Adjusters: To adjust the pH of the final product for stability and optimal nutrient availability.
  • Other Organic Matter: In some formulations, additional organic materials such as seaweed extract or humic substances may be included to improve the fertilizer’s performance.
  • Nutrient-Rich Output: Fish protein-based fertilizers are rich in amino acids, proteins, and essential trace elements, promoting healthy plant growth, improving soil structure, and boosting plant resistance to stress.

  • Sustainable and Eco-Friendly: Utilizing fish by-products (like fish meal and hydrolysates) reduces waste and promotes recycling of organic materials, making it an environmentally friendly alternative to chemical fertilizers.

  • Improved Soil Health: The natural organic content in fish protein fertilizers enhances soil microbial activity, improving soil fertility and promoting a more balanced ecosystem for plants.

  • Enhanced Nutrient Absorption: Being water-soluble, these fertilizers are quickly absorbed by plants, allowing for faster and more efficient nutrient uptake compared to traditional slow-release fertilizers.

  • Low Toxicity: Fish protein fertilizers have low toxicity to both plants and the environment, making them safe for organic farming and sustainable agriculture practices.

  • Boosts Plant Growth and Yield: The high nitrogen and micronutrient content in fish protein fertilizers promotes vigorous plant growth, improved root development, and increased crop yields.

  • Customization and Scalability: The production line can be customized to adjust formulations for different crops, climates, and soil conditions. Additionally, it is scalable for small to large-scale production, making it suitable for various market sizes.

  • Market Demand: With the growing trend toward organic farming and sustainable agriculture, fish protein water-soluble fertilizers meet the rising demand for natural and eco-friendly fertilizers.

  • Cost-Effective: The use of fish by-products, which might otherwise be discarded, reduces raw material costs, potentially offering an affordable fertilizer alternative while utilizing waste products.

  • Improved Plant Resistance: The amino acids and micronutrients present in fish protein fertilizers help improve plant resilience against pests, diseases, and environmental stressors like drought.

The cost of a fertilizer production line mainly includes the following aspects

The cost of each production line varies depending on production capacity, degree of automation, and specific needs. Fill in the form below and we will provide you with an accurate quote!

  • Equipment investment: core equipment such as crushing, mixing, granulation, drying, screening, and packaging.
  • Raw material costs:organic or chemical raw materials, additives, etc.
  • Labor costs:wages of workers, technicians, and managers.
  • Energy consumption:electricity, fuel (water, coal, natural gas, etc.)
  • Maintenance and depreciation: equipment repair, replacement of parts, etc.
  • Packaging and transportation: packaging materials, logistics costs.
  • Environmental protection and compliance:environmental protection equipment, emission management costs.

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    • Technical Strength

      - The company was founded in 2005 and has been focusing on the research and development and manufacturing of organic fertilizer equipment for 20 years. It has built a 40,000m large-scale organic fertilizer equipment production base, using advanced granulation, drying and screening technologies to improve production efficiency and product quality.

      - A self-operated import and export enterprise with more than 80 professional engineers worldwide, serving more than 100 countries and regions around the world, 5,000+ customer service cases, 10 processing centers, 3 laser cutting machines, and more than 60 equipment of various types.

      - Maintaining long-term and extensive cooperation with many scientific research institutes and universities, with a professional R&D team, it can continuously optimize equipment performance according to market demand.

    • Equipment Quality

      - High-strength wear-resistant materials, carbon steel Q235/Alloy are selected to ensure that the equipment is durable and reduce maintenance costs.

      - Adopting intelligent control systems to improve the level of production automation and reduce manual dependence.

      - ISO, CE, SGS international certification

    • Production capacity

      - With large-scale production capacity, it can meet different production capacity requirements (small, medium and large production lines).

      - A full range of equipment models, suitable for the production of various types of fertilizers such as organic fertilizer, compound fertilizer, biological fertilizer, water-soluble fertilizer, liquid fertilizer, etc.

    • Customized service

      - Personalized design can be provided according to customer needs, including production capacity, site layout, environmental protection standards, etc.

      - Provide a complete set of production line solutions, including equipment selection, installation and commissioning, technical training, etc.

      Customized service
    • Price advantage

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

    • After-sales service

      - Direct factory supply, reducing the middleman link, and the price is more competitive.

      - The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.

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      Leave Your Message

      If you're interested in the product, please submit your requirements and contacts and then we will contact you in two days. We promise that all your informations won't be leaked to anyone.